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Hydrostatic Testing Help

These notes are meant to aid individuals in the selection and use of SCBAs. Read the manual that comes with your SCBA before using it. If you don't have a manual, contact the manufacturer and request one.  While you are at it, request a training video for your particular model. You'll find it invaluable for training new crew members.

What is Hydrotesting?

Hydrotesting means pressure testing an SCBA cylinder to make sure it is in good condition. A bottle must be within hydrotest dating for it to be filled with breathing air. The date of hydrotest is stamped near the neck of the bottle. (There will likely be a number of test dates. Look for the most recent.), or labeled on the cylinder if it is a composite, (or wrapped) cylinder. Add the following number of years to determine if the bottle is within hydrotest: 5 years for metal bottles; 3-5 years for composites depending on the type.

Where’s the Hydrotest Date?

Locating the hydrostatic testing date on an SCBA Cylinder can be sometimes confusing. With the various types of SCBA Cylinders that are manufactured, the first thing that should be done is to determine what type of cylinder you have. Generally there are 3 types of SCBA cylinders you may find depending on your organizations specifications.

  1. Metallic SCBA Cylinders (May be of Aluminum or Steel Construction)
    These cylinders must be hydrostatic tested every 5 years, and have an unlimited lifetime.
     
  2. Fiber Wrap composite cylinders. (May be wrapped in Kevlar, or Fiberglass, and may be fully wrapped or partially wrapped)
    These cylinders must be hydrostatic tested every 3 years, and have a 15 year maximum lifetime.
     
  3. Composite Carbon Fiber Wrapped cylinders. (Wrapped in a composite Carbon Fiber)
    These cylinders must be hydrostatic tested every 5 years, and have a 15 year maximum lifetime.

     


Aluminum SCBA Cylinder


Steel SCBA Cylinder

Image showing location of initial hydrostatic test dates
Carbon Fiber (Left), and
Fiberglass Wrap (Right)
Cylinders
 
Image showing location of initial hydrostatic test dates
Locations of Hydrostatic Test
dates.

Note: Because of their construction, composite bottles do not have numbers stamped into them. The hydrotest dates can be shown in a variety of ways. Sometimes a small embossed metal tag is epoxied to the bottle. Other vendors use a rubber stamp or other low-tech means.

The hydrotest date on a new bottle is easy to see. It generally follows all the identification numbers stamped on the bottle and has a "Ý " or other symbol stamped between the month and the year.

On older Metallic bottles there may be several hydrotest dates stamped around the valve stem. You have to look carefully to find which one is the most recent.

SCBA Inspections

SCBA Cylinders must be routinely inspected. Daily, weekly and Monthly inspections are highly recommended and may be required depending on the guidelines that your organization is bound by, (OSHA, NFPA, TCFP). It is recommended that you contact the parties responsible for your organizations SCBA to determine what your specified responsibilities are for SCBA Inspections.

Below are some guidelines for SCBA Cylinder Inspections

Scott Fiber Composite Cylinders
Scott Carbon Fiber Composite Cylinders
 

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